How to Replace a UPVC Door Hinge? | Step-by-Step Guide

By UPVC Hardware

Replacing a UPVC door hinge might seem challenging, but with the right tools and a clear guide, it can be done efficiently. Whether your hinge is worn out, damaged, or simply needs an upgrade, this guide will walk you through the process, ensuring your door functions smoothly and securely.

Step 1: Gather Your Tools and Materials

Before you start, make sure you have all the necessary tools and materials. You will need:

  • A new UPVC hinge (ensure it matches the type and size of the old hinge)
  • A screwdriver (typically a Phillips or flat-head, depending on your hinge screws)
  • An Allen key (if required for your hinge type)
  • A drill with appropriate bits (if new holes are needed)
  • A pencil or marker for marking positions
  • A spirit level to ensure alignment

Removing UPVC Door Hinge - UPVC Hardware

Step 2: Remove the Old Hinge

  • Begin by opening the door to access the hinges easily. Support the door to prevent it from sagging or falling when the hinges are removed. You can use a door wedge or ask someone to help hold the door steady.
  • Use your screwdriver to remove the screws securing the hinge to the door frame. Keep these screws safe, as you may need them for the new hinge.
  • Once the screws are removed from the frame, move to the door side. Unscrew the hinge from the door, ensuring you support the door properly to avoid any damage or misalignment.

Step 3: Prepare for the New Hinge

With the old hinge removed, check the condition of the screw holes in both the door and the frame. If the holes are damaged or stripped, you may need to drill new ones. Ensure the new hinge aligns correctly with the existing holes. If it doesn’t, mark the new positions with a pencil or marker.

Prepare Hinge Holes and Surfaces - UPVC Hardware

Install New UPVC Door Hinge - UPVC hardware

Step 4: Install the New Hinge

Position the new hinge on the door, aligning it with the marked holes. Use the screws you saved or the new ones provided with the hinge to secure it. Tighten the screws firmly, but be careful not to over-tighten, which could strip the screws or damage the UPVC material.

Secure the Hinge to the Door Frame, with the hinge attached to the door, position the door so the hinge aligns with the holes on the door frame. Again, use the screws to secure the hinge to the frame, ensuring they are tight and the hinge is firmly in place.

Step 5: Check Alignment and Function

After installing the new hinge, it is crucial to check the alignment and function of the door. Close and open the door several times to ensure it moves smoothly and is properly aligned with the frame. Use a spirit level to check the vertical alignment of the door. If the door is not level, you may need to make further adjustments.

UPVC Spirit Level Measurements - UPVC Hardware

Step 6: Make Final Adjustments

If your new hinge allows for adjustments, use an Allen key or screwdriver to make fine adjustments to the door’s position. This step ensures that the door fits snugly into the frame without any gaps and operates smoothly. Adjust vertically, horizontally or for compression as needed, checking the door’s fit after each adjustment.

Step 7: Tighten All Screws

Once you are satisfied with the door’s alignment and operation, go through and tighten all screws one final time. This step ensures that everything is securely in place and there is no risk of the hinge loosening over time.

More Resources

By UPVC Hardware

Below are a few useful guides to helping you choose the right product for you project. Please feel free to contact us with any questions.

About UPVC Hardware

Specialist supplier of quality UPVC Hardware

UPVC double glazing hardware parts are now available at our sales counter located in Halifax (near Huddersfield) in West Yorkshire. You can buy all types of upvc double glazing hardware spare parts from our sales counter. With a huge stock range we should have the part you need to repair your double glazed window or door.

Our counter staff are trained to help customers as well as locksmiths, property maintenance companies and double glazing companies.